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Copper age axe (Read 7173 times)
Paleoarts
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Copper age axe
Nov 10th, 2012 at 1:52pm
 
smelted from salvaged copper wire. head weight is 1 1/2 lbs. handle is willow with rawhide lashing.

Chris

...............

to see some videos of the casting pour, visit my youtube channel.
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visit me at www.paleoarts.net and my new gallery at www.flintknappers.com
 
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Pikåru
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Re: Copper age axe
Reply #1 - Nov 10th, 2012 at 2:02pm
 
Now THAT, is very nice.

Outstanding work.
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I sling. Therefore I am. Tano' Hu I Islan Guahan. http://itanohu.blogspot.com
 
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Atlatlista
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Re: Copper age axe
Reply #2 - Nov 10th, 2012 at 2:51pm
 
I freaking love you!  I've got copper and a crucible, and I've been intending to do this for awhile and been putting it off.  I'll definitely check out your youtube vid.  If you have any other pro tips, they'd be much appreciated.  I'm very inspired by Otzi the Iceman lately (even more than usual).
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Re: Copper age axe
Reply #3 - Nov 10th, 2012 at 2:56pm
 
Wow.  Your youtube video really shows the magic of metallurgy.  The way the metal was burning the mold was just great to watch.  What did you use for your mold?  Also, what did you have to do to cold forge and polish it after the fact?  How much work was involved in that versus the casting?  How did you heat up your crucible?  Inquiring minds want to know!
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timann
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Re: Copper age axe
Reply #4 - Nov 10th, 2012 at 3:15pm
 
Great.  I too take some interest in Ötzi and his gear.  And I saw the melting videos, seemed like the third pour didn`t burn, guess that was good.
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jlasud
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Re: Copper age axe
Reply #5 - Nov 10th, 2012 at 3:45pm
 
NICE! Smiley
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Paleoarts
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Re: Copper age axe
Reply #6 - Nov 10th, 2012 at 6:01pm
 
thanks, guys  Smiley you can get the whole story here including tons of pics... http://paleoplanet69529.yuku.com/topic/53217/Copper-Axe-Experiment-photo-heavy


and you can find this and future pieces for sale at my on-line gallery here... http://www.flintknappers.com/store.php?sid=MTM5Nw%3D%3D


Chris Henry/Paleoarts
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visit me at www.paleoarts.net and my new gallery at www.flintknappers.com
 
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Mauro Fiorentini
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Re: Copper age axe
Reply #7 - Nov 10th, 2012 at 7:02pm
 
Meanwhile, you may also want to check this out: http://slinging.org/forum/YaBB.pl?num=1335799977

Section "Other metals": plenty of stuff there  Smiley

Nice job Chris, thanks for posting and the help!
Greetings,
Mauro.
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Mauro Fiorentini - 339-525
 
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Atlatlista
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Re: Copper age axe
Reply #8 - Nov 10th, 2012 at 8:31pm
 
Excellent!  I need to get back on paleoplanet at some point.  I'm definitely going to give this a try now that I know the mold material of choice.  Of course, I'll be using charcoal and bellows.
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jlasud
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Re: Copper age axe
Reply #9 - Nov 11th, 2012 at 1:16am
 
Paleo,back then you said: I DON'T DO METAL.Then i thought:yea yea yea Cheesy
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Arcane Tinker
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Re: Copper age axe
Reply #10 - Nov 11th, 2012 at 8:38am
 
Great work! I'm honestly surprised that you got such good results with pure copper, the stuff oxidizes so much when molten.  I've seen guys cast with it and can only offer one real useable tip that would help: When you load your crucible, fill as much of the empty space with charcoal as possible, it consumes all the oxygen, preventing it from reacting with the melt. Stirring won't help you so try not to do it. Dust your mold with more powdered charcoal, don't skim the melt but if you have a helper, have them use something to hold the dross back while you pour.

BTW, petrobond sand is wildly successful amongst aluminum and bronze casters and was a direct replacement for k-bond, it was created for foundrywork.  I personally don't use it for various reasons, price being one of them.  I make greensand which is fine sharp sand with up to 10 percent bentonite clay and just enough water to get the sand to stick to itself but not your hand. That's the same recipe hat has been used since the dawn of sand casting, and it's still used today in iron foundries.
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Paleoarts
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Re: Copper age axe
Reply #11 - Nov 11th, 2012 at 10:08am
 
thanks, fellas.

jlasud, i'm still not really a 'metals guy'. i just did this for the experience and to make a few pieces that i've always admired, but my heart will always lie with wood, stone, and bone.

thanks for the tips, Tinker. i'll definitely give the charcoal a try.
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squirrelslinger
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Re: Copper age axe
Reply #12 - Nov 11th, 2012 at 12:52pm
 
ok. NICE. also, you mix the charcoal and metal? i almost never cast, and when i  do its alumnium.
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Arcane Tinker
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Re: Copper age axe
Reply #13 - Nov 11th, 2012 at 1:41pm
 
Yes, the charcoal and the metal go into the crucible together, they won't mix. The metal is much more dense than the charcoal so the charcoal sits right on top and smoulders, exchanging oxygen for a protective blanket of carbon dioxide.  I honestly don't know if you want to flux copper or even what you'd flux it with...same goes for degassing.  Like squirrelslinger, my experience lies mostly with aluminum.  I'd love to expand to iron and get more involved with bronzes, but foundrywork has had to take a back, back burner to other important things.
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Mauro Fiorentini
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Re: Copper age axe
Reply #14 - Nov 11th, 2012 at 2:22pm
 
If you're talking about ironsmithing, feel free to ask, my (humble) knowledge is at your service  Smiley
Greetings,
Mauro.
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Mauro Fiorentini - 339-525
 
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