jlasud wrote on May 8
th, 2011 at 6:18am:
Thanks Mauro!
You're welcome! It's always a pleasure to help!
jlasud wrote on May 8
th, 2011 at 6:18am:
What would happen if i'd mix 50-50 lead and copper? would it mix properly,or what could go wrong?
Actually, that is not a dangerous mixture: it will work and everything.
I assume that you're putting 50% lead because you want the copper to melt quickly. If I'm right, know that even a very small amount of lead will reach this objective. As I can remember from findings, and as I've experimented, the minimum amount of lead is about 6%. This will make a very hard bronze tool, such as a chisel, for example.
Higher amount of lead means that the item will be more fragile, but even easier to work - for example, bronze axes generally had about 10-12% lead in them, because they had to be hammered on the edge: with less than 10% lead, hammering would be very dangerous, because it would eventually break the edge. On the other side, muscolar armors, or some types of helmets, had a higher percentage of lead, 15% or more, because they had an elaborate design and it was hard to achieve it, using less lead. In fact, these kind of protections were particularly weak against pierces, and were mainly used for triumphs and decorations.
Back to your mixture, I consider it incorrect just because it would be a waste of lead: such a high amount of it would be useless, you'd better cast a whole-lead bullet, then.
I don't know the difference between a bronze and a lead sling bullet, but I think that a bronze one would be harder, and, for example, would not deformate when it hit a shield - it would surely pierce an iron helmet. It should even weight less than a lead one, and may go farther. But these are suppositions; I suggest you to use the chisel percentage, 6%, at the beginning, and then augment it.
You're involving yourself in a very exciting research project; I envy you!
Can you share some pictures of your bellows??
Thank you, and good work!
Mauro.