Hi, and welcome, noah0928;
First, have you tried using one of these very thin pouched pj slings? I often make pjs with very thin pouches on purpose because they offer less air resistance and consequently shoot farther. Plus there's no problem with the projectile slipping out premature as long as I balance it perpendicular to the pouch when loading.
With that in mind, sometimes a wider pouch is desired anyway. The easiest way is to just double your weaving cord. I often do this when using my cheap jute twine as the weaving cord because it has a very thin diameter. Below is a sling made in that manner. As long as your weaving cord isn't too thick to start with, it comes out just fine.
Another solution is to change your pj, which is a five strand sheep shank sling, to a seven strand sheep shank sling, like my Cobra. You're just making two more loops when initially making the knot that supports the pouch:
http://slinging.org/forum/YaBB.pl?num=1257543044If you wish you can skip the changes in the weaving that make the "fangs" for the Cobra, and make just a regular seven strand sheep shank.
I hope that this is some help to you. Good luck and be safe.
Rat Man