Bill Skinner
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I have a piece that someone gave me with a piece of ipe. I haven't gotten around to cutting out the bow and gluing it up. I don't know if this is the way to do it or just his way but here goes. It is a strip 64 inches long, and 2 inches wide. The outside is untouched, he has planed the inside perfectly flat. The thickness of the strip is 1/8 at the center of the strip, the edges are razor sharp. This was probably a huge piece of bamboo, at least 4 or 5 inches across at a minimum. He said to draw out my bow on the ipe, bandsaw it out, clean it up then trace the ipe on the bamboo. Then bandsaw the bamboo, it will be slightly on the large size because you cut outside the line. Degrease the ipe and the bamboo with alcohol, score both with a hacksaw blade, degrease again. Glue up using Titebond and lots of clamps or a bicycle innertube. Put it in your car, park your car in the sun and roll up the windows and go away for 8 hours. Take it out and let it sit for 24 hours. Clean it up, remove the excess glue, sand the edges flush, smooth out the handle, cut the arrow pass if you plan to use one. Tiller, do it outside as a lot of people have a reaction to the dust from ipe. That's how he explained it to me, he has some nice, flat shooting longbows, so it works for him.
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