Israelong
Tiro
Offline
The Devil made me do it!!!
Posts: 37
Penn State
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General mould making... It may be a bit labour intensive, but the right mould will cast a thousand times... Start by making a positive form of what you want out of a good shapeable material (wood, clay, etc...) Once you have a positive, you need to make a two part mould that you can pour into... Get some clay and pound it into a form so that there is a nice clean flat side (the bottom of where you are pounding...) Turn it over so that the flat side is now the upper side and insert the positive form into the middle of it and push the positive form in until it is HALFWAY in. Carve away any excess clay so that you have a smooth surface that comes just to the mid point of your positive. WITHOUT DOING IT, the idea is that you could remove the positive without pulling any of the clay away. Create a few dimples in the outside edges of the clay as alignment dots so that the next few steps will line up. Form up the outside of the clay form that you have, dust it with talc, and pour some plaster on top of it to get the portion of actual mould that you are making... Let the plaster set. Turn the whole thing over and remove the clay, and you should have a plaster cast of one half of your positive with a few alignment protrusions in it. Dust with talc or coat with a soap releaser, form the top half, and pour your plaster to make the top half of your mould. Let set, and you should have a two piece mould. Once you take it apart, you can remove the positive form, carve a place to pour your slip, wax, lead, etc... Bind the two parts together and pour... Once you have a workable system, you can make 5-10 positives from this mould and make another mould where you can repeat this to have a mass production mould so that you can cast 5-10 at a time. My explanation is not perfect, and may be difficult to follow, but may give some direction to follow... Hope that it helps...
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